introducing the bike box

To ensure the safe arrival of your bike, our bike boxes offer an effective, sustainable and affordable solution.

Bike Boxes

Lesters design and manufacture cardboard bike boxes. Our bespoke bike boxes provide excellent protection for the transportation of bicycles. We have recently invested in specialist big box machinery to produce bike boxes with enhanced quality and efficiency.

Our cardboard bike boxes offer an effective, sustainable and affordable packaging solution for bike manufacturers and couriers. They are available in a range of sizes and double-wall board grades from entry level to export, and can be produced to meet your exact needs. They are shipped flat, optimising your warehouse utilisation and are designed to ensure safe arrival of your bike.

Make an Enquiry about bike boxes

looking for a single bike box?

At Lesters, we specialise in manufacturing large volumes of bike boxes for bike manufacturers and distributors.

However, if you’re looking for a single or low volume of bike boxes, why not visit our shop?

BYPAK specialises in door to door bike delivery. Visit BYPAK to find out how they can help transport your bike.

Produced and printed to meet your specific requirements

Working closely with our customers and dedicated design team, our products can be produced and printed to meet their specific requirements. With capabilities to print in up to two colours.

Strict manufacturing procedures ensure a consistent level of quality and we have been awarded with ISO 14001 and ISO 9001 certification.

All cases are 100% recyclable, offering a sustainable packaging solution.

Benefits of Bike Boxes

Easy to assemble, with convenient carry hand-holes
Double wall from entry level to export level
Reduction in transit damage risk
100% recyclable and made from a renewable source
Optimises the supply chain
Print available to offer a professional, eye-catching finish
High stacking capabilities
Customised to meet your exact needs

What our happy clients say about us

"Lesters have become our trusted partner for packaging solutions, so much so that when we diversified into
e-commerce, they were the first people we spoke to. They worked closely with us to create a bespoke packaging solution and their advice, expertise and design innovations were invaluable in us becoming a success in a market we’d had little experience in."

"We were having very little luck finding a suitable packaging supplier for our premium radiators until we contacted Lesters. It was obvious straight away that we’d found the right partner. Their responsiveness was impressive. From initial sample, through to estimate and print specification, all the way to delivery – the whole process was seamless and efficient, and we’ve worked with them ever since on a variety of projects."

"We work closely with Lesters and value their advice and input across our entire packaging range. The bespoke mirror packaging they created for us reduced material cost and packing time giving us much greater efficiency in a high-volume product range!"

"I couldn’t recommend the team at Lesters enough. I came to them with an unusual project that required a unique packaging solution and they have returned a product that is perfectly fit for purpose. Their efficient design team quickly produced a design proposal that allowed us to get a product to market as quickly as possible. If you’re looking for an efficient team, who return high quality solutions whilst keeping you in the loop throughout the whole process, look no further."

"We have been using Lesters for many years and they’ve always offered a reliable and quality service. One thing that has always stood out is their excellent communication. Our Account Manager is always available, and questions and updates are provided quickly. From design through to delivery they have always been easy to deal with, offering a professional but friendly service."

When we launched a new product, we needed to make sure we could package and despatch it efficiently and securely. Through innovative design and clever use of materials, Lesters were able to produce a pack that not only minimised our unit cost but also allowed us to store and transport more products and reduced our overall packing time.