PACKAGING Solutions
Protect, store and transport your products with bespoke corrugated cartons manufactured by Lesters.
Designed to suit your exact product dimensions, handling requirements and distribution environment, our corrugated cartons provide a cost-effective, sustainable and highly versatile packaging solution for manufacturers, distributors, retailers and logistics businesses.
From e-commerce and industrial components to consumer goods, automotive products and building materials, we manufacture corrugated cartons that help businesses reduce damage, improve packing efficiency and optimise their supply chain.
The most widely used packaging solution for protecting products throughout the supply chain.
Corrugated cartons are boxes manufactured from corrugated cardboard, consisting of one or more fluted layers sandwiched between liner boards. This engineered structure provides exceptional strength whilst keeping weight to a minimum.
Available in a wide range of board grades, flute profiles and styles, corrugated cartons can be designed to protect products of virtually any size, shape or weight.
Whether shipping products directly to customers, transporting goods between warehouses or supplying retail environments, corrugated cartons provide a practical, economical and environmentally responsible packaging solution.
Key features at a glance
Operational, financial and sustainability gains from switching to our range of corrugated cartons.
Well-designed corrugated cartons provide protection against impacts, compression and vibration during storage and transportation. By matching the correct board grade and carton style to the product, businesses can significantly reduce the risk of transit damage and associated costs.
Protect products throughout the supply chainCorrugated cartons can be designed around your exact product dimensions, helping to reduce void fill requirements, improve pack times and create a more streamlined packing operation throughout your business.
Optimised for operational efficiencyProduced from renewable fibre-based materials and fully recyclable after use, corrugated cartons help businesses reduce their environmental impact without compromising performance.
By using sustainable packaging solutions, your business improves its sustainability performance, while also enhancing your supply chain.
Corrugated construction eliminates the injury risk from cracked plastic corners and sharp edges. All cartons are supplied flat-packed, requiring minimal warehouse space prior to use. This allows businesses to hold packaging stock without sacrificing valuable storage capacity.
Supplied flat for maximum space savingsDesigned for businesses that need reliable, scalable packaging.
Third-party logistics providers often manage multiple products and customer requirements. Corrugated cartons provide the flexibility needed to support fulfilment, warehousing and distribution operations across a wide range of industries.
Online retailers require packaging that protects products whilst creating a professional customer experience. Custom-sized cartons help minimise damage, reduce void fill and improve presentation upon delivery.
Industrial manufacturers rely on corrugated cartons to transport finished goods, components and replacement parts safely throughout the supply chain. Products can be packed individually or grouped for palletised distribution.
From components and assemblies to aftermarket products, corrugated cartons provide reliable protection whilst supporting efficient storage and transportation.
Unlike traditional packaging suppliers, we bring decades of hands-on warehouse and logistics expertise to every pick bin we design.
We have been designing and manufacturing corrugated packaging solutions for decades across a wide range of industries.
Every carton is designed around the product rather than forcing the product into a standard box.
Manufactured in the West Midlands, providing quality control, reliability and shorter lead times.
Unlike many standard box suppliers, Lesters specialises in large-format and heavy-duty corrugated packaging solutions.
Manufactured under ISO 9001 and ISO 14001 certified systems to ensure consistency and quality.
Our team works closely with customers to understand products, handling methods, warehouse operations and distribution challenges before developing a solution.
As one of the UK’s leading large-format, high-volume corrugated manufacturers, we work best with businesses that have a genuine volume requirement. Rather than applying a fixed structure, we work with you to understand your volumes and operational cycle before recommending the most cost-effective route. Get in touch and we’ll quickly confirm whether we’re the right fit.
Discuss your volumesCommon questions from warehouse managers and operations teams.
A corrugated carton is a box manufactured from corrugated cardboard comprising an inner fluted layer and outer liner boards. The construction provides strength, cushioning and protection for products during storage and transit.
Single wall cartons contain one fluted layer and are suitable for lighter products. Double wall cartons combine two fluted layers, providing significantly greater strength and stacking performance.
Whether you need heavy-duty transit packaging, printed retail cartons, e-commerce packaging or a fully bespoke corrugated solution, our packaging specialists can help. Get in touch today to discuss your requirements and discover how Lesters corrugated cartons can improve protection, efficiency and sustainability across your supply chain.
